Convert organic waste into clean electricity and industrial heat. Modular, scalable, AI-monitored, and deployable in days.
Every industrial facility that handles organic material is also managing a waste problem. Agro-processors, remote operations, and data centres accumulate biomass and solid organic waste that costs money to store, move, and dispose of. Our gasification power systems change that calculation. Instead of treating biomass as a liability, they convert it into clean synthetic gas that powers on-site electricity and heat generation, so the facility becomes its own power source while reducing what it ships to landfill.
The reason gasification outperforms direct combustion for power generation comes down to how the chemistry works. By partially oxidising biomass in a carefully controlled, oxygen-limited environment at temperatures between 700 and 1,200°C, the process converts solid fuel into a clean, energy-dense syngas: a combustible mixture of carbon monoxide, hydrogen, and methane, produced without burning the feedstock directly. This syngas is refined and routed into industrial gas engine-generators that convert it to electricity at efficiencies significantly higher than steam-cycle boilers using the same fuel input. With Combined Heat and Power operation capturing waste heat from engine exhaust and cooling circuits, total system efficiency reaches 75 to 80%.
Our modular systems come in 500 kW, 1,000 kW, and 2,000 kW output configurations and can be deployed on-site within 7 to 10 days, which eliminates the 18 to 24-month construction timeline that traditional power plant infrastructure demands. Multi-module sites deliver multi-megawatt output with built-in redundancy, so individual modules can be serviced without shutting down generation. An AI-driven monitoring layer continuously processes hundreds of sensor inputs covering material status, reactor temperatures, gas composition, power output, and cooling demand, making automated adjustments at 300-millisecond response speed.
Eight sequential stages make up the complete biomass-to-power conversion cycle, from feedstock preparation through gasification, syngas purification, power generation, and AI-monitored control. Click any step to read its detailed description.
The system is built around standardised 500 kW, 1,000 kW, and 2,000 kW output modules, so capacity sizing is precise rather than approximate. Multi-module sites reach multi-megawatt output while maintaining built-in redundancy: one module can come down for service while the others keep running. Scaling up means adding modules, not redesigning the plant.
The reactor can be configured to run on a wide range of inputs: wood chips, rice husk, coconut shells, palm kernel shells, and agricultural residues on the biomass side, and anthracite, coke, and bituminous coal on the mineral fuel side. Each feedstock type gets a dedicated reactor configuration tuned for it, keeping gasification efficiency high and protecting the investment if one supply source becomes unreliable.
Syngas quality is directly tied to how precisely each of the four reaction zones stays within its temperature range. Automated thermal management holds those boundaries, preventing the zone drift that drives up tar formation and degrades gas composition. PLC-based control logic replaces the operator-dependent tuning that traditional gasification plants depend on, removing the consistency gap that comes with manual adjustment.
Five sequential cleaning stages work through the gas stream together, bringing every contaminant down to below engine protection thresholds: tar below 50 mg/Nm³, particulates below 30 mg/Nm³. Consistent, clean gas at the engine inlet is the single biggest factor in how long a gas engine lasts and how much it costs to maintain, so this system is built to keep that standard across the full life of the plant.
The heat that leaves a gas engine through exhaust and cooling circuit losses does not have to go to waste. The CHP system captures it and converts it into process steam or hot water for facility heating, absorption cooling, or drying operations. Running in CHP mode nearly doubles the energy value extracted from each tonne of biomass compared to electricity-only generation, which has a direct and significant effect on project financial returns.
During the syngas cooling and condensation phase, the purification system also extracts wood vinegar and wood tar as commercially valuable liquid by-products. Both have established markets in industrial and agricultural applications, and collecting them adds a revenue stream to the project without requiring any extra feedstock input.
Watch the full process in action, from biomass feedstock preparation through the gasification reactor, syngas purification, power generation, and the AI monitoring dashboard.
Tell us about your feedstock and site. Our engineering team will put together a customised gasification system configuration and get back to you within one business day.
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